David Terry's Journal

No More Sore Elbows

Mon, 03 Nov 2014 04:43:32 -0600

David Terry's Journal --

Got bored on Sunday and decided to refurbish my console armrest. Used a foam sponge from Ace cut down to one half inch. I now have a padded armrest and no more sore elbows all for about four bucks.

<The hapless victim>	<Disassembly>	<Reassembled>
<Ta-da!>

Posted 2014-11-03 04:43:32 by David Terry

U-Joint Replacement, Part 1

Sun, 23 Feb 2014 17:36:03 -0600

David Terry's Journal --

While doing my regular maintenance and and servicing, I noticed some play in the rear universal joint. While I haven't experienced any driveline shudder I decided to pull the shaft and then have the joints replaced. Pulling the shaft was slow, slightly tedious but remarkably easy. I disconnected the front part of the shaft first and then unfastened the diff end. The whole shaft then slid out slicker than frog fur. Since I really didn't want to enjoy the experience of replacing the joints myself I tried to find a local repair shop that would do it. Remarkably, they all declined. Lucky me. Fortunately, one of the club members offered to help either replace the joints or swap out the shaft for a new one. Hopefully, I won't be idled more than a few days.

<Disconnecting the shaft from the gearbox.>

<Rear U-joint. Note the 2mm of play on the right>

Posted 2014-02-23 17:36:03 by David Terry

SU Fuel Pump Installation

Mon, 18 Jun 2012 06:18:50 -0500

David Terry's Journal --

I had found the original 36 year old SU fuel pump that the PO had replaced some years (decades ago) in a bucket of parts. It was in two pieces. I sent it off to Dave DuBois to work his magic and who returned a work of art. Installation was very straightforward and took only about an hour, including preparation and clean-up. After blocking the front tires, I jacked the rear up on placed the car on stands. The PO had made a mounting bracked that placed the facet in the same location as the SU. Once removed, all I had to do was install the rubber mounting grommet, connect the fuel lines and then apply electricity. To keep fuel from bathing my eyes I wore eye protection and used hemostats to limit fuel seepage from the open fuel lines. While the Facet worked flawlessly and without criticism, I am very happy with how this project went and how well my Dave DuBois fuel pump is operating. PostScript: the SU worked for about six months and then proceeded to dump the contents of my fuel tank all over the street. At that point, I replaced the SU with a Hardi purchased from Basil Adams and have been gong strong since then.

<Replacing the PO-installed mounting bracket>	<The Facet fuel pump awaiting removal>	<SU fuel pump installed - boot view>
<My new/old SU fuel pump installed and ready for use>

Posted 2012-06-18 06:18:50 by David Terry

New Front Shocks

Mon, 12 Mar 2012 14:14:43 -0500

David Terry's Journal --

I finally bit the bullet and replaced my front shocks. The PO told me that they needed to be replaced when I bought the car and based upon the quantity of oil they left on the garage floor I dare say he was right. After researching all of the posts on MGE on the subject and the associated horror stories, I ordered the parts, doused the upper trunnion with PB Blaster, found my BFH, and prepared for the worst. I should mention that I ordered my shocks from Peter Caldwell at Worldwide Auto Parts due in large part the universal endorsement from folks on MGE.

I set aside a full Saturday afternoon to do the work, starting early in the morning. Peter had said that removing the fulcrum pin would take six minutes to remove. He was wrong. It took less than one. So, basically I had the right side done in under an hour. The other side took about 45 minutes and that was it. So with more than a few hours to spend, I washed up and took her for a spin. The differences were night and day. I can now drive over bumps without endangering my dental work or risking spinal injury.

This was a fun project that went better than expected largely because of the experiences posted on MGE and the shocks I bought from Worldwide Auto Parts. Time to go for a drive.

<OldShock>

<Shock is Out>

<New and Old Shock Side by Side>

Posted 2012-03-12 14:14:43 by David Terry

Lucas Alternator Rebuild

Thu, 08 Mar 2012 10:27:05 -0600

David Terry's Journal --

I finally got around to addressing the alternator indicator light that had recently begun to glow and determined that the rectifier was giving up the ghost. Given the banjaxed nature of the wiring harness, I chose to replace the alternator with a remanufactured unit from O'Reilly Auto Parts instead of converting to a unit with higher amperage and then rebuild the defective unit for use as a spare.

The actual process of cleaning up the old alternator and replacing the old parts was very simple and took little time. Determining which alternator model I had was more of a challenge. Although many of the resources were equivocal on which model should be in the car(built in March 1976), either a 17ACR or 18ACR, the unit I pulled was clearly an 18ACR. The hard part was determining the correct model and associated rectifier spade configuration. Thanks to a conversation with Mr. Evans at Moss Motors I was able to get the correct parts and proceeded to clean and rebuild. I now have a spare alternator ready to go in the event that its remanufactured sibling currently installed decides to go south.

Now, it's on to replacing the front shocks...

<View of alternator showing plug configuration>	<Brushes out>	<New and old slip rings>
<My rebuilt alternator ready for use>

Posted 2012-03-08 10:27:05 by David Terry

My Day Off: New Facet Fuel Pump And Front Brake Pads

Fri, 16 Sep 2011 10:34:37 -0500

David Terry's Journal --

I have been slowly replacing odds and ends on my MGB over the course of the last year. Since I have every other Friday off, that's when I typically try to get those tasks completed. I had originally planned on replacing the front disk pads and had acquired some new pads and hardware from the Bhive. The car had other ideas. Last Sunday, the fuel pump gave up the ghost. So, I spent the week acquiring a new Facet pump and hardware from NAPA. After shipping the kids off to school this morning, I jacked up the rear end and started in. Vascular clamps are really handy when it comes to fuel lines. I never got wet. Two hours later, I had my new pump installed and ready to go. Thirty minutes after that, I had new front disk pads installed.

Two final comments: I purchased the organic brake pads from Gordon at the Bhive. They're made in Canada and I'm happy to keep some money on the North American continent whenever I can. And also thanks to Kevin Profitt for helping to diagnose my dying fuel pump.

Time to go for a drive.

Posted 2011-09-16 10:34:37 by David Terry

Luggage Rack Repair

Fri, 01 Jul 2011 06:31:28 -0500

David Terry's Journal --

I just finished replacing the beat up trunk lid on my 76B. The replacement lid came with a nice luggage rack that I intended to install once the lid was repainted and in place. I quickly realized that I had failed to take into account the condition of the rack. Although the metal was in good shape, the screw holes were all stripped out and largely out of round on the rear horizontal member. After several trips to Ace Hardware to find a variety of different size SS screws, I had an epiphany: instead of screwing the cross members directly to the horizontal member, why not secure them to a substrate INSIDE the cross member. The next question is obvious: what am I going to use? Having some left over shelf standards from a recent woodworking project, I noticed that the screw holes for the standards lined up perfect with the screw holes for the cross member. A few snips with the aviation shears to cut them to length and the rack was reassembled and tight as a drum. Fifteen minutes later and the rack was one the car. Nice rack, eh?

<Newly Repaired Luggage Rack Installed>

Posted 2011-07-01 06:31:28 by David Terry

Project 2: Lunch With Stromberg

Tue, 19 Oct 2010 20:20:44 -0500

David Terry's Journal --

Most folks in the MG circle appear to have been servicing their cars for some length of time and possess the ready mechanical skills and experience to thrash whatever ills appear before them. While I'm in my element when it comes to woodworking, I'm playing catch-up with regard to automotive engines.

My ZS dashpot would not hold oil. Every post I have read and every other knowledgable resource tells me that the oil in the dashpot is essentially supposed to stay there. Except for the Zenith-Stromberg. Somewhere along the way, Zenith-Stromberg carbs either did not get that memo or simply discarded it. I have, in fact, gotten very good at filling mine up. That is not necessarily the skill I was aiming for. I don't need a diesel MGB. Obviously, the O-ring in the bottom needed replacement.

Before I pulled mine apart and lost or broke something important, I got a hold of a well worn ZS off ebay. Used it as a guinea pig to make sure I knew what I was doing. I'm a visual person. I have to have my hands on something and see it before it typically sinks in. I'm sure it'll come in handy for other carb related endeavors, too.

When I removed the piston from the carb, I was unprepared for the black gooey film covering the metal surfaces. It looked worse than the donor carb. Once I got the mess cleaned off, I then proceeded to replace the O-ring and reinstall the piston into the carb along with a new diaphragm. Then the most amazing thing happened when I started it up: it ran. RPMs holding steady at around 900-1000 and no noticeable adverse engine performance. I didn't know what else to do so I hopped in and went for a drive.

Clearly, I'm being lulled into a false sense of security.

Posted 2010-10-19 20:20:44 by David Terry

Project 1: Rostyle Wheel Rejuvenation

Tue, 21 Sep 2010 09:55:35 -0500

David Terry's Journal --

I decided to tackle the worn appearance of my rostyle wheels by restoring them to their near-original appearance. Researched a number of forums on how to actually do this and found Mike Beagley's site. Very good descriptions on how to proceed and a lot of good step by step photos.

Stopped by Ace Hardware and bought cans of primer; semi-gloss black; metallic nickel, and clear coat Rustoleum paint. I also bought some frog tape to do the masking. I proceeded to use my spare tire as a test case to ensure that I didn't completely screw things up and to assess how well the paint adhered. The hapless victim didn't complain much when pulled out of its slumber in the boot. I decided that I would do the black sections first, allow the paint to dry and cure, THEN go back with the metallic at a later date. Having read a number of entries related to peeling paint, I suspected that this may be partially due to the paint not having cured. Twenty minutes with an Exacto knife and I was ready to paint. Two hours later and I had a finished wheel that looked a lot better than I was expecting. I left it to dry overnight and put it back in the boot.

The following Friday arrived full of promise (this is called foreshadowing). I had the day off and was poised to begin my great adventure. Suffice it to say that the first three wheels went more or less without incident. I did have problems getting the tape to adhere to the wheel surface. Given the heat and humidity that defines Houston, I thought that may have been the cause (yes, I cleaned the wheels beforehand and degreased them). Any overspray was neatly corrected with a rag dampened with mineral spirits. Then I started on the final wheel....

The clouds had been building all day. Rain was coming. I had the wheel ready to go. BUT the masking tape had simply lost all adhesion. Time to remask. Did I hear thunder? Got the wheels primed. Time to wait. Lightning in the distance. Good, the primer is dry. Time to spray it black. Oh no! Out of paint!! Hop in truck, drive hellbent for leather to Ace. Buy another can of black. Drive home. Spray wheel. Oh no! It's the wrong paint!! Read the can, dummy!! Hop in truck, drive hellbent for leather to Ace. Again. Buy another can of black paint. Read can first. Drive home. Clean off gooey mess from painting mishap. Wind is picking up. There goes the newspaper. I can still do this. There's still time. There must be. Reprimed wheel. Waiting. Waiting. Waiting. Oh, good. It's dry. Aim black spray can. Check to make sure it's the right one. It is. Fire. Wow, the wind is really helping those VOCs flash off the paint. Clear coat applied. Hear comes the rain. Let's get the wheels under cover.

Just made it. I'll wait a couple of weeks to tackle the metallic portions.

Not bad if I say so myself.

<Newly Restored Rostyle Wheels: Part 1>

Posted 2010-09-21 09:55:35 by David Terry